What are Take-Up Frames and Covers?

Take-Up Frames are utilized on conveyor systems to promote belt tracking and prevent belt slippage by allowing the operator adjustability in keeping proper belt tension on the drive pulley. PCI manufactures several styles of Take-Up Frames offering different levels of adjustability, maintenance and mounting configuration.  PCI also manufactures steel frame covers that are powder coated safety yellow to identify and protect moving components on side mounting style frames.

  • PCI Take-Up Frames are fabricated from carbon steel and are powder coated graphite grey for durability or available in stainless steel
  • Accommodate shaft sizes from 1/2″ to 5″ in standard travel lengths from 1-1/2″ through 60″
  • Threaded Rod Standard Specifications:
    • Carbon Steel Non-Telescoping frames – Coarse Threaded Rod
    • Carbon Steel Telescoping frames – ACME Threaded Rod
    • All Stainless Steel frames – Coarse Threaded Rod
  • Tension Indicating options provide “real-time” readout of belt tension adjustment available
  • Covers and Bearings are in stock
SIDE MOUNT STYLES
Telescoping

PCI® Telescoping Take-Up Frames feature our exclusive indicator pin, showing the user exactly how much travel is available in either direction. Telescoping frames are side mounted, and their design allows the pulley and bearings to be cantilevered outside of the conveyor frame.

Narrow Slot

Narrow Slot Take Up Frames provide an economical solution for light duty take-up applications with space limitations. These in-line frames can be mounted to the side or on top of the conveyor frame, offer from 6″ to 18″ of travel and utilize Narrow Slot Bearing units.

Wide Slot
Standard Duty

Wide Slot Take Up Frames provide an economical solution for take-up applications with space limitations. These in-line frames can be mounted to the side of the conveyor frame, offer from 1.5″ to 30″ of travel and utilize Wide Slot Bearing units.

Wide Slot
Heavy Duty

PCI Heavy Duty Wide Slot Take Up Frames provide the same advantages as Standard Duty Wide Slot Frames but feature a reinforced side plate to accommodate additional loading.

Wide Slot
Style B

Wide Slot Style B Take Up Frames provide an economical solution for take-up applications with space limitations. These in-line frames can be mounted to the side of the conveyor frame, offer from 1.5″ to 30″ of travel and utilize Wide Slot Bearing units.

TOP MOUNT STYLES
Center Pull

Center Pull Take-Up Frames provide versatility to a wide variety of applications. Like Narrow & Wide Slot Take-Up Frames, these frames are in-line units, allowing tensioning force to be applied to the center of the bearing housing. Center Pull Take-Up Frames are top mounted and a variety of Wide Slot Take-Up Bearings can be used.

Top Angle
Round Channel

PCI Top Angle Take-Up Frames offer heavy duty rugged construction and feature added protection for the threaded adjustment rod. The top angle which protects the adjustment rod is easily removable via two bolts offering access to the bearing. Top Angle Frames are top mounted and use Take-Up bearings with round bottom housings.

 Protected Screw
Heavy Duty

Protected Screw Take-Up Frames feature the heaviest and most rugged construction of PCI’s Take-Up Frame products. These heavy duty frames are top mounted and predrilled for use with standard 2-bolt mount style pillow block bearings.

 Protected Screw
Light Duty

Light Duty Protected Screw Take-Up Frames are used in light bulk and package handling applications where loads are light and there is no impact loading. They feature a split saddle design for easy adjustability.

TENSION INDICATING STYLES

Shown Here:  Cut-a-Way View of PCI’s Exclusive Tension Indicating Scale

  • PCI Tension Indicating Take-Up Frame styles utilize spring pressure to help maintain belt tension and automatically adjust for belt stretch and sudden load changes.
  • Enables quick and easy installment for rapid set-up duplication
  • Provide “real-time” readout of belt tension adjustment available
  • Real-time belt tension readout offers optimum tracking and monitoring
  • The tension indicating scale helps you take the tension out of belt tensioning and tracking!
Telescoping
Tension Indicating

PCI® Tension Indicating Telescoping Take-Up Frames utilize spring pressure to help maintain belt tension and automatically adjust for belt stretch and sudden load changes.  Exclusive to PCI, is the tension indicating scale, which provides a real time readout of the belt tension.  Telescoping frames are side mounted, and their design allows the pulley and bearings to be cantilevered outside of the conveyor frame.

Wide Slot
Standard Duty
Tension Indicating

PCI® Tension Indicating Wide Slot Take-Up Frames utilize spring pressure to help maintain belt tension and automatically adjust for belt stretch and sudden load changes.  Exclusive to PCI, is the tension indicating scale, which provides a real time readout of the belt tension.  These in-line frames can be mounted to the side of the conveyor frame.

Wide Slot Style B
Standard Duty
Tension Indicating

PCI® Tension Indicating Wide Slot Style B Take-Up Frames utilize spring pressure to help maintain belt tension and automatically adjust for belt stretch and sudden load changes.  Exclusive to PCI, is the tension indicating scale, which provides a real time readout of the belt tension.  These in-line frames can be mounted to the side of the conveyor frame.

Narrow Slot
Standard Duty
Tension Indicating

PCI® Tension Indicating Narrow Slot Take-Up Frames utilize spring pressure to help maintain belt tension and automatically adjust for belt stretch and sudden load changes.  Exclusive to PCI, is the tension indicating scale, which provides a real time readout of the belt tension.  These in-line frames can be mounted to the side of the conveyor frame.

OPTIONAL TAKE-UP FRAME COVERS ARE AVAILABLE

Take-up frame covers identify and protect moving components. Standard frames are powder-coated safety yellow, with some styles available in stainless steel materials.  For narrow and wide slot styles, the same cover is used on PCI’s tension and non-tension frames.

Telescoping Tension Indicating
Wide Slot
Standard Duty
Wide Slot
Heavy Duty
Alternate Product Options
Tension Indicating Take-Up Frames

Shown Here:  Cut-a-Way View of PCI’s Exclusive Tension Indicating Scale

Premium Brand Bearings Are Available For Your Convenience

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PCI, PROCAL INNOVATIONS LLC.

PCI is a privately held manufacturer
of material handling components founded in 1986
and located in Alpena, Michigan.

PCI Proudly Manufactures in the USA

PCI, PROCAL INNOVATIONS LLC.

P.O. Box 115 Alpena, MI 49707, USA
Toll Free: (800) 323-0966
Load Bearing Roller Assemblies: (989) 358-6148
Conveyor Components: (989) 358-6149
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